Abstract: Research work describes analysis of designed chassis frame for customized vehicle. Practically the strength of the chassis depends on the material used for manufacturing. Analyzing the effect of the changing the material of manufacturing of chassis is done. The deformation of members, stress developed in the chassis and strain in chassis is taken as the major effect in this research. The research is done by taking in account most widely used materials now a day’s i.e. Steel, Magnesium alloy and Aluminium alloy.

Keywords: Finite element analysis (FEA), Chassis, Aluminium alloy, Magnesium alloy.